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Fraunhofer Institute IZM Berlin
Department: Mechanical Reliability and Micromaterials

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MicroMaterials Research

Fraunhofer Institute IZM Research:

Introduction
Stress Evaluation
Fracture Electronics
Materials Mechanics
MicroDAC
Microfabrication
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Special Service
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MicroDAC - advanced deformation measurement
  1. MicroDAC Measurement Concept
  2. MicroDAC Features
  3. Main Application Areas
  4. Why does microDAC enhance R & D competitiveness?
  5. IZM Services
  6. Contact Information

MicroDAC Measurement Concept

microDAC means micro Deformation Analysis by means of Correlation based algorithms. The method allows to determine deformation fields on surfaces of stressed objects by the help of digital image processing. Vector displacement and strain fields are calculated by comparing micrographs from different object load states. In order to extract a set of local displacement values cross correlations are evaluated for small windows of the digitized micrographs. Subsequent displacement field processing leads to surface in-plane strain fields. At present microDAC mainly applies to scanning electron and optical micrographs. For mechanical and / or thermal in-situ loading inside microscopes a modular load stage conception has been realized.

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microDAC Features

  • easy micrograph processing by user friendly microDAC software under WINDOWS 95 or WINDOWS 3.1
  • resultant displacement and strain values from micrographs within a regular surface grid or finite element mesh nodes
  • data export option compatible to graphic programs like SURFER and EXCEL
  • measurement resolution for a microscopic field of view D l [µm] and a N by N pixel array
    d u = 0.1 D l / N (displacements)
    d e = 1× 10-3 (strains, shear)
  • lateral resolution (independent measurement points)
    d x = 20 D l / N

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Main Application Areas

  • determination of strain distributions in microscopic components under mechanical and/or thermal load
  • localization of regions of maximum stresses
  • verification of finite element simulations to make sure that mechanical modeling and used material parameters are adequate to real specimen conditions
  • detection of mechanical failure modes in micro components (cracking, delamination, fatigue and others)
  • measurement of material properties, like e.g. coefficients of thermal expansion (CTE) and bending strengths

Areas of application in microelectronics and microsystem technology include:

  • different kind of solder interconnects
  • flip chip bonding
  • chip scale packaging (CSP)
  • glob top encapsulations
  • fracture in silicon, adhesion problems in packaging.

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Why does microDAC enhance R & D competitiveness?

  • powerful tool in combination with finite element (FE) simulation (verification of FE modeling)
  • excellent down scaling capability for measurement resolution in dependence on micrograph acquisition device
  • study of dynamic deformation processes (impact, vibration, thermal transient processes) possible
  • no special preparation of object surface for measurement as for Moiré techniques
  • no strong environmental restrictions during measurement as for interferometric techniques
  • rather simple experimental arrangements and software code

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IZM Services

  • strain field measurements on customer objects (different mechanical and thermal load conditions)
  • strain field extraction from customer provided migrographs on digital data storage or photographs
  • complex strain/stress analysis by combined finite element (FE) simulation and microDAC measurement, life time estimations for components, failure analysis, mechanical design optimization
  • VEDDAC and winDAC software code distribution (stand alone program version)
  • development, completion and distribution of microDAC measurement systems for customer defined purposes

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For detailed information, please contact

Dr Dietmar Vogel / IZM Berlin

Fraunhofer Institute IZM Berlin
Dept. Mechan. Reliability
Gustav-Meyer-Allee 25
D-13355 Berlin
Germany

Tel.: +49 - (0)30 - 464 03 -214/-200
Fax: +49 - (0)30 - 464 03 -211
e-mail: d_vogel@izm.fhg.de


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last update Oktober 30, 2003
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